Double Column Machining Center (Box guideway)

SWORD

SW-426

Velocity / Smooth

High Rigid AI Double Column Machining Center

Comprehensive functions, better rigidity, better stability

One & only :


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Hartrol Premium

One of Major 6 Brands of Self-Made NC Controllers Taiwan One and Only Hartrol Premium Controller


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AI Technology

AI intelligent technology Automatic tuning parameter maintains accuracy


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Box Guideways Hybrid Air Suspension

Quadrant Error reduced by 50%, 30% reduction in backlash error


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Gibs Infuse Lubrication Directly

Improved machining accuracy


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Years

X/Y-axis Ballscrews Support

Improved positioning accuracy


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New Design of Z-axis Square Guide

50 % cutting vibration is reduced

Hartrol Premium

Mechanism Design

Specifications

Related models

Hartrol Premium

Continuously surpass the limits of machine through AI technology

Accuracy is not affected by environmental factors due to AI Tech application. Efficiency of machining is enhanced as factory ambient temperature remains constantly, and not affected by workpiece weight and the wear of tools. Thanks to automatic operation function, which it is similar to autopilot of Tesla.

Environment Thermal Displacement Compensation

Reduce Environment thermal issue during machining, ensure thermal displacement within 0.03mm while temperature difference within 8℃.

LSN - Load Setting Navi

One Button Tuning, it can eliminate vibration and improve machining accuracy.

AI Lubrication

Save your cost up to 50%. Oil lubrication depends on your machining status.

ECO MODE

ECO on helps 40 % energy saving as oil cooler is off while idle time.

Intelligent Auger

Chip screw operation depends on spindle electric current.

AFC - Automatic Feed Control ( Without Hardware )

23% efficiency increased on Heavy cutting and save cost of tooling.

One & Only

Mechanism Design

test

High efficient spindle

Box Guideways Hybrid Air Suspension and Environment Thermal Displacement Compensation

Improved machine accuracy

1. Box Guideways Hybrid Air Suspension: Quadrant error reduced by 50%, 30% reduction in backlash error.

2. Spindle run-out within 5μm.

3. Double column below 6 meters, machine thermal displacement can be reach within 0.03mm.

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3 box guideways on column

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Slant beam design

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Oversized column design

High Rigidity Structure

Enhanced machine rigidity and stability

1. 3 box guideways on column: Rigidity increased by 30%.

2. Slant beam structure: Increased way width, makes the machine excellent for heavy cutting.

3. Oversized column design: Sustaining more cutting force from spindle.

High Efficient Structure

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Intelligent Jibs

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Self made gear driven spindle head

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4 box guideways on base

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Manual and semi auto universal head

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Manual 90 degree, semi auto angular head

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350, 500 mm extension head

Intelligent Jibs, self made gear driven spindle head and utilization of angular heads

1.Taper gib lubrication: Prevent against lubrication oil leaks from the contact surface between casting and gibs, avoid lubrication failure on the Turcite -B, double gibs on X & Y axis improved machining accuracy.

2. Self made gear driven spindle head : Low speed with great force output, high speed for die & mold industry.

3. With angle head to meet different machining needs.

Bridge Mill Z-axis Square Guide

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Performance and standard on the same as Japanese machines

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Face milling

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End milling

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Tapping

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Drilling

1. Decades of machine tool manufacturing technology, plus new developed AI technology, makes the machining accuracy/efficiency/finish almost equal to the level of Japanese machines.

2. “Super Speed Cycle time” makes cutting efficiency 15% ~ 50% higher than Taiwanese peers.


Model:SW-426

.Spindle:Gear 6,000 rpm 22 kW

.Material:S 45C

Inspection standard reaches the pursuit of perfection

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test

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We guaranteed, the quality of each machine is almost zero defect

Tolerance of 3D contouring accuracy conforms to the standard:

Result of 114 spots test is approved within tolerance (± 0.02mm).


OMV (On Machine Verification): 3D Inspection is directly employed based on OMV system, which ensures each workpiece is qualified, and efficiency is enhanced to reduce time on workpiece upload/load on the table.


Specifications

Worktable

Worktable size

4000 x 2500

mm

Max. load (Average)

13500

kg

T-slot Width x pitch (number)

28 x 250 (16)

mm

Travel

X axis travel

4000

mm

Y axis travel

2600

mm

Z axis travel

780 opt. 1070

mm

Spindle

Spindle nose taper

#50

Spindle speed (Gear)

4000 / 6000

rpm

Spindle speed (DDS)

10000 /12000

rpm

ATC

Capacity

S:20 A: 32(40)

pcs

Tool shank

BT-50 (BBT-50 /CAT-50 /DIN69871A)

Spindle motor

Spindle drive motor (Cont. / 30 min)

15/18.5 opt.18.5/22, 22/26, 30/37

kw