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Double Column Machining Center (Box guideway)
High Rigid AI Double Column Machining Center
Comprehensive functions, better rigidity, better stability
One & only :
Accuracy is not affected by environmental factors due to AI Tech application. Efficiency of machining is enhanced as factory ambient temperature remains constantly, and not affected by workpiece weight and the wear of tools. Thanks to automatic operation function, which it is similar to autopilot of Tesla.
Reduce Environment thermal issue during machining, ensure thermal displacement within 0.03mm while temperature difference within 8℃.
One Button Tuning, it can eliminate vibration and improve machining accuracy.
Save your cost up to 50%. Oil lubrication depends on your machining status.
ECO on helps 40 % energy saving as oil cooler is off while idle time.
Chip screw operation depends on spindle electric current.
23% efficiency increased on Heavy cutting and save cost of tooling.
High efficient spindle
1. Box Guideways Hybrid Air Suspension: Quadrant error reduced by 50%, 30% reduction in backlash error.
2. Spindle run-out within 5μm.
3. Double column below 6 meters, machine thermal displacement can be reach within 0.03mm.
3 box guideways on column
Slant beam design
Oversized column design
1. 3 box guideways on column: Rigidity increased by 30%.
2. Slant beam structure: Increased way width, makes the machine excellent for heavy cutting.
3. Oversized column design: Sustaining more cutting force from spindle.
Intelligent Jibs
Self made gear driven spindle head
Four box guideways design
X & Y axis ballscrew support
Manual and semi auto universal head
Manual 90 degree, semi auto angular head
350, 500 mm extension head
1.Taper gib lubrication: Prevent against lubrication oil leaks from the contact surface between casting and gibs, avoid lubrication failure on the Turcite -B, double gibs on X & Y axis improved machining accuracy.
2. Self made gear driven spindle head : Low speed with great force output, high speed for die & mold industry.
3. 4 box guideways on base, improved machine stability.
4. X & Y ballscrew support, improved machining accuracy.
5. With angle head to meet different machining needs.
Face milling
End milling
Tapping
Drilling
1. Decades of machine tool manufacturing technology, plus new developed AI technology, makes the machining accuracy/efficiency/finish almost equal to the level of Japanese machines
2. “Super Speed Cycle time” makes cutting efficiency 15% ~ 50% higher than Taiwanese peers.
Model：SW-526
．Spindle：Gear 6,000 rpm 22 kW
．Material：S 45C
Tolerance of 3D contouring accuracy conforms to the standard:
Result of 114 spots test is approved within tolerance (± 0.02mm).
OMV (On Machine Verification): 3D Inspection is directly employed based on OMV system, which ensures each workpiece is qualified, and efficiency is enhanced to reduce time on workpiece upload/load on the table.
Worktable size
5000 x 2500
mm
Max. load (Average)
15000
kg
T-slot Width x pitch (number)
28 x 250 (20)
mm
X axis travel
5000
mm
Y axis travel
2600
mm
Z axis travel
780 opt. 1070
mm
Spindle nose taper
#50
Spindle speed (Gear)
4000/6000
rpm
Spindle speed (DDS)
10000/12000
rpm
Capacity
S:20 A: 32(40)
pcs
Tool shank
BT-50(BBT-50 /CAT-50 /DIN69871A)
Spindle drive motor (Cont. / 30 min)
15/18.5 opt.18.5/22, 22/26, 30/37
kw
